Product Description
High efficient air cooling free noise high pressure air compressor
Energy saving advantages of permanent magnetic frequency conversion 2 rotors/screw air end:
1. Adopt One-piece shaft of the permanent magnetic motor and the air end
★Permanent magnetic Motor’ rotor is directly sleeved on shaft of the air end, embedded integrated direct-connecting structure, without coupling part or transmission gear, namely one-piece shaft, ensure 100% transmission efficiency.
★Taper connection is adopted for motor, and it can be assembled and disassembled very simply.
2. Adopt permanent magnetic frequency conversion electric motor
★Permanent magnetic frequency conversion motor is the most advanced technical electric motor, efficiency can be up to 97%, higher by 3%-5% than ordinary motor with frequency conversion device type, saving energy a lot obviously.
★Permanent magnetic electric motor adopt high temperature resistance rare earth permanent magnet to ensure no demagnetization. Without motor bearing or sleeve, so no need lubricating grease, no need concern alignment problem, compact structure, saving space, convenient use and maintenance.
3. Wide frequency conversion, constant pressure air feeding
★Frequency application scope (0HZ-200HZ) is wide, and motor efficiency under different load is basically constant.
★The motor is big torque, strong adaptability and loaded startup.
★The whole machine work in frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption at constant pressure, realizing high efficiency and energy saving.
5. Running stable and reliable
★Machine starting on frequency conversion state, greatly reducing the impact to the power grid equipment, avoiding of damage to the electric equipment, and saving electric energy when starting.
★No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
6. Energy saving a lot obviously
Compared with the fixed speed type compressor, our permanent magnetic frequency conversion compressor can save energy by 30%; compared with the ordinary motor and frequency device type compressor, our compressor can save energy by 5%-10%.
Advantages of the whole air compressor unit:
1. Approved by ISO9001certificate, SGS, CE and etc..
2. Adopt world famous brand of twin-screw air end, high efficiency, reliable and long use life.
3. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
4. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
5. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
6. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
Technical parameter of this CHINAMFG 2 rotors/ screw air compressor:
| Model | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-7F | 0.7/0.8/1.0 | 1.23/1.16/1.02 | 7.5 | 65±3 | 840*670*925 | G3/4 | 350 |
| TKLYC-11F | 0.7/0.8/1.0 | 1.65/1.62/1.4 | 7.5 | 65±3 | 1000*820*1145 | G3/4 | 390 |
| TKLYC-15F | 0.7/0.8/1.0 | 2.65/2.24/2.1 | 15 | 65±3 | 1300*850*1257 | G1 | 410 |
| TKLYC-18F | 0.7/0.8/1.0 | 3.1/3.0/2.7 | 18.5 | 65±3 | 1300*850*1257 | G1 | 440 |
| TKLYC-22F | 0.7/0.8/1.0 | 3.8/3.7/3.3 | 22 | 65±3 | 1300*850*1258 | G1 | 650 |
| TKLYC-30F | 0.7/0.8/1.0 | 5.3/5.1/4.5 | 30 | 68±3 | 1600*1100*1430 | G1 1/2 | 800 |
| TKLYC-37F | 0.7/0.8/1.0 | 6.7/6.5/5.7 | 37 | 68±3 | 1600*1100*1430 | G1 1/2 | 850 |
| TKLYC-45F | 0.7/0.8/1.0 | 8.6/8.0/7.1 | 45 | 68±3 | 1600*1100*1430 | G1 1/2 | 900 |
| TKLYC-55F | 0.7/0.8/1.0 | 10.3/10.1/9.3 | 55 | 72±3 | 1750*1150*1500 | DN50 | 1650 |
| TKLYC-75F | 0.7/0.8/1.0 | 14.0/13.5/12.5 | 75 | 72±3 | 1750*1150*1500 | DN50 | 1800 |
| TKLYC-90F | 0.7/0.8/1.0 | 17.2/15.9/14.0 | 90 | 72±3 | 2000*1150*1680 | DN50 | 1950 |
| TKLYC-110F | 0.7/0.8/1.0 | 21.4/19.9/18.1 | 110 | 73±3 | 2300*1540*1900 | DN80 | 2500 |
| TKLYC-132F | 0.7/0.8/1.0 | 24.6/23.8/22.1 | 132 | 73±3 | 2300*1540*1900 | DN80 | 2600 |
| TKLYC-160F | 0.7/0.8/1.0 | 28.7/27.1/25.2 | 160 | 75±3 | 2900*1540*2120 | DN80 | 3600 |
| TKLYC-185F | 0.7/0.8/1.0 | 33.5/30.5/27.0 | 185 | 76±3 | 3100*1940*2389 | DN80 | 4200 |
| TKLYC-200F | 0.7/0.8/1.0 | 36.5/33.5/30.6 | 200 | 78±3 | 3100*1940*2389 | DN100 | 4400 |
| TKLYC-250F | 0.7/0.8/1.0 | 45.3/43.0/38.1 | 250 | 78±3 | 3400*2050*2330 | DN100 | 4900 |
Our factory and workshop:
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
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| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
|
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-12-20