Product Description
Diaphragm Compressor 100% purity no leakage Oil-free Helium Gas Booster Compressor
The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas
Advantages of Diaphragm compressor:
1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios-Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability
As a displacement compressor with special,diaphragm compressor is characterized by large compression ratio,good sealing performace,and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity,rare and precious,flammable and explosive,toxic and hazardous,corrosive and high pressure gases.
Keepwin diaphragm compressors consist of 4 types that are Z,V,L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense,scientific research,petrochemical,nuclear power,parmaceutical,food-stuff and gas separation.
Helium compressors are widely used in Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry.
It is mainly used in Vacuum Systems for Evaporation, Sputtering and Ion Implantation of Semiconductor front-end process equipment, and also has a wide range of applications in Astronomy, Aerospace, Medical and other fields.
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
Technical Paramter of Oil Free Diaphragm Compressor
| GZ type Diaphragm Compressor Technical Parameters | |||||||||
| No. | Model | F.A.D (Nm3/min) | Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Power (KW) |
Speed r/min |
Dimension (L×W×H)mm |
N.W Weight (t) |
Voltage V |
| 1 | G2V-10/8-160 | 10 | 0.8 | 16 | 5.5 | 400 | 1550*900*1050 | 0.8 | 380 |
| 2 | G2V-5/3.5~150 | 5 | 0.35 | 15 | 5.5 | 400 | 1550*900*1050 | 0.8 | 380 |
| 3 | G2V-10/4~320 | 10 | 0.4 | 32 | 5.5 | 430 | 1650*850*1250 | 0.8 | 380 |
| 4 | G3V-240/5~12 | 240 | 0.5 | 1.2 | 18.5 | 400 | 1860*1200*1585 | 2 | 380 |
| 5 | G3V-1200/75~83 | 1200 | 7.5 | 8.3 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 |
| 6 | G3V-80/13~150 | 80 | 1~1.5 | 15 | 22 | 330 | 2400*1350*1465 | 2.1 | 380 |
| 7 | G3V-30/5~315 | 30 | 0.5 | 31.5 | 15 | 400 | 2571*955*1455 | 1.8 | 380 |
| 8 | G3V-80/7~150 | 80 | 0.7 | 15 | 22 | 400 | 2302*1385*1444 | 2.5 | 380 |
| 9 | G2V-25/6~150 | 25 | 0.6 | 15 | 7.5 | 400 | 1500*775*1075 | 0.8 | 380 |
| 10 | G2.5V-10/160 | 10 | Normal | 16 | 7.5 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 11 | G2.5V-20/1~160 | 20 | 0.1 | 16 | 11 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 12 | G2.5V-16/2.5~160 | 16 | 0.25 | 16 | 7.5 | 400 | 1650*1571*1400 | 0.95 | 380 |
| 13 | G3V-100/24~125 | 100 | 2.4 | 12.5 | 22 | 400 | 2160*1250*1500 | 1.8 | 380 |
| 14 | G4V-220/99-349 | 220 | 7.0~25 | 34.9 | 37 | 400 | 2492*1840*1610 | 3.2 | 380 |
| 15 | G2Z-45/150~350 | 45 | 10~20 | 35 | 7.5 | 400 | 1610*790*1380 | 0.55 | 380 |
| 16 | G2Z-5/30~400 | 5 | 3 | 40 | 5.5 | 400 | 1560*790*1470 | 0.55 | 380 |
| 17 | G2.5Z-30/32~170 | 30 | 3.2 | 17 | 7.5 | 400 | 1550*650*1530 | 0.7 | 380 |
| 18 | G3Z-600/75~83 | 600 | 7.5 | 8.3 | 11 | 400 | 1780*1050*1750 | 1.3 | 380 |
| 19 | G3Z-85/100~350 | 85 | 5~25 | 35 | 18.5 | 400 | 1900*1240*1760 | 1.6 | 380 |
| 20 | G3Z-150/150~350 | 150 | 15 | 35 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 |
| 21 | G2.5Z-40/7~30 | 40 | 0.7 | 3 | 7.5 | 400 | 1653*1372*1470 | 0.9 | 380 |
| 22 | G2.5Z-100/20~35 | 100 | 2 | 3.5 | 5.5 | 400 | 1330*750*1530 | 0.9 | 380 |
| 23 | GV3-110/8~150 | 110 | 0.8 | 15 | 30 | 400 | 2370*1458*1630 | 3 | 380 |
| 24 | G3V-150/3.5~30 | 150 | 0.35~0.55 | 3 | 30 | 400 | 2543*1835*2036 | 3.21 | 380 |
| 25 | G3V-60/0.38~9.3 | 60 | 0.038 | 0.93 | 15 | 400 | 2030*1520*1750 | 72 | 380 |
Main technical data
Cylinder
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.)
Pressure Regulating Valve
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa.
Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.
Oil Pressure Measuring Device
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.
Oil pipes
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated.
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.
FAQ
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 18888/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2024-02-18
China high quality 50-200m3/Hr High Pressure Piston Oxygen Booster Compressor 5-20MPa Adjustable Air and Water Cooling air compressor for car
Product Description
Oxygen supercharger is a kind of mechanical equipment. The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas, and the input pressure and output pressure can be adjusted accordingly. It can reach extremely high pressure, gas 90MPa.
Oxygen booster
Oxygen booster
(1) The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas.
Adjust the input pressure and the output pressure accordingly. It can reach extremely high pressure, gas 90MPa
(2) the flow range is wide, for all types of pump only 0.1kg air pressure can work smoothly, at this time to obtain the minimum flow, adjust
Different flow rates can be obtained after air intake.
(3) easy to control, from simple manual control to complete automatic control can meet the requirements.
(4) Automatic restart. No matter what causes the pressure drop in the pressure retaining loop, it will automatically restart to supplement the leakage pressure
Force, keep the loop pressure constant.
(5) Safe operation, gas driven, no arc and spark, can be used in dangerous occasions.
(6) The maximum energy saving can be up to 70%, because maintaining pressure does not consume any energy.
OIL FREE OILLESS HIGH PRESSURE RECIPROCATING COMPRESSOR ,
ADVANTAGE:
1.TOTALLY 100% OIL FREE,NO NEED OIL
2.SUITABLE FOR OXYGEN,HYDROGEN,NITROGEN,HELIUM,ARGON,CNG AND SPECIAL GAS
3.NO POLLUTION ,KEEP SAME PURITY TO INLET GAS
4.RELIABLE AND TOP QUALITY
5.TOP COST PERFORMANCE,LOW MAINTENANCE COST AND EASY TO BE OPERATIONAL, ONLY NEED TO BE CHANGE PISTON RING
6.4000 HOURS PISTON RING WORKING LIFE,1500-200O HOURS WORKING LIFE FOR FINAL STAGE RING
7.TOP BRAND MOTOR,AND CAN BE SPECIAL POINTED ,LIKE SIMENSE BRAND
8.SUPPLY JAPAN MARKET,QUALITY APPROVAL BY JAPAN STRICKLY SYSTEM
9.CE APPROVAL
Advantage
Oil-Free
Our Oxygen Compressor/Booster is completely oil-free and does not use any lubricating oil. The cylinder is made of stainless steel with oil-free design. The guide ring, piston ring and piston rod packing are all made of self-lubricating material, with 100% oil-free lubrication. All this assures that oxygen is clean and pollution-free. High temperature resistant grease lubrication is adopted for bearing parts, which will not contact with compression medium, avoid gas pollution during compression process, to ensure gas purity. It was controlled by the microcomputer controller, it has the functions of high exhaust temperature, low intake pressure and high exhaust pressure with alarm shutdown, high automation level, and more reliable operation.
Working Speed
Our Oxygen Compressor/Booster’s working speed is very slow, usually 200-400rpm, which is suitable for 24 hours of continuous working conditions.
Selection
We can configure data remote display and remote control according to customer’s requirement.
Our Oxygen Compressor/Booster can be used in hospital oxygen centers to increase the pressure of oxygen lines in rooms, and to boost oxygen and fill cylinders. It can also be used for industrial acetylene combustion cutting, waste steel cutting in steel works, supporting boiler oxygen combustion, and circulating the steam oxygen in low
temperature liquid oxygen tank to the tank for various working conditions.
Pressure Range
Oil-free low pressure Oxygen Compressor/Booster, could be used in industrial boiler combustion support, hospital centralized oxygen supply booster, and other fields. The pressure ranging is from 0.2~3bar to 10bar-15barg.
Application
Oil-free high pressure Oxygen Compressor/Booster, could be used for high pressure oxygen bottle filling, so as to facilitate the oxygen storage and transport. According to the customers’ demand, the filling pressure is divided into 15mpa, 20mpa, and up to 30mpa. The filling is flow from 1Nm3/h to 300Nm3/h, especially suitable for the filling of PSA oxygen generator. It has characteristics of clean, totally oil-free, simple operation, reliable quality, low speed, and low noise. The Compressor/Booster could be working in continuous working conditions for a long time, which is the best choice of oxygen compressor.
Cooling Way
Oxygen Compressor/Booster, according to the cooling way, can be divided into air cooled and water cooled, customers can choose from it according to the actual local situation. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24hours |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
|
|
|---|
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-02-09
China best 30m3/Hr High Pressure Piston Oxygen Booster Compressor 5-20MPa Adjustable Air and Water Cooling arb air compressor
Product Description
Oxygen supercharger is a kind of mechanical equipment. The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas, and the input pressure and output pressure can be adjusted accordingly. It can reach extremely high pressure, gas 90MPa.
Oxygen booster
Oxygen booster
(1) The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas.
Adjust the input pressure and the output pressure accordingly. It can reach extremely high pressure, gas 90MPa
(2) the flow range is wide, for all types of pump only 0.1kg air pressure can work smoothly, at this time to obtain the minimum flow, adjust
Different flow rates can be obtained after air intake.
(3) easy to control, from simple manual control to complete automatic control can meet the requirements.
(4) Automatic restart. No matter what causes the pressure drop in the pressure retaining loop, it will automatically restart to supplement the leakage pressure
Force, keep the loop pressure constant.
(5) Safe operation, gas driven, no arc and spark, can be used in dangerous occasions.
(6) The maximum energy saving can be up to 70%, because maintaining pressure does not consume any energy.
OIL FREE OILLESS HIGH PRESSURE RECIPROCATING COMPRESSOR ,
ADVANTAGE:
1.TOTALLY 100% OIL FREE,NO NEED OIL
2.SUITABLE FOR OXYGEN,HYDROGEN,NITROGEN,HELIUM,ARGON,CNG AND SPECIAL GAS
3.NO POLLUTION ,KEEP SAME PURITY TO INLET GAS
4.RELIABLE AND TOP QUALITY
5.TOP COST PERFORMANCE,LOW MAINTENANCE COST AND EASY TO BE OPERATIONAL, ONLY NEED TO BE CHANGE PISTON RING
6.4000 HOURS PISTON RING WORKING LIFE,1500-200O HOURS WORKING LIFE FOR FINAL STAGE RING
7.TOP BRAND MOTOR,AND CAN BE SPECIAL POINTED ,LIKE SIMENSE BRAND
8.SUPPLY JAPAN MARKET,QUALITY APPROVAL BY JAPAN STRICKLY SYSTEM
9.CE APPROVAL
Advantage
Oil-Free
Our Oxygen Compressor/Booster is completely oil-free and does not use any lubricating oil. The cylinder is made of stainless steel with oil-free design. The guide ring, piston ring and piston rod packing are all made of self-lubricating material, with 100% oil-free lubrication. All this assures that oxygen is clean and pollution-free. High temperature resistant grease lubrication is adopted for bearing parts, which will not contact with compression medium, avoid gas pollution during compression process, to ensure gas purity. It was controlled by the microcomputer controller, it has the functions of high exhaust temperature, low intake pressure and high exhaust pressure with alarm shutdown, high automation level, and more reliable operation.
Working Speed
Our Oxygen Compressor/Booster’s working speed is very slow, usually 200-400rpm, which is suitable for 24 hours of continuous working conditions.
Selection
We can configure data remote display and remote control according to customer’s requirement.
Our Oxygen Compressor/Booster can be used in hospital oxygen centers to increase the pressure of oxygen lines in rooms, and to boost oxygen and fill cylinders. It can also be used for industrial acetylene combustion cutting, waste steel cutting in steel works, supporting boiler oxygen combustion, and circulating the steam oxygen in low
temperature liquid oxygen tank to the tank for various working conditions.
Pressure Range
Oil-free low pressure Oxygen Compressor/Booster, could be used in industrial boiler combustion support, hospital centralized oxygen supply booster, and other fields. The pressure ranging is from 0.2~3bar to 10bar-15barg.
Application
Oil-free high pressure Oxygen Compressor/Booster, could be used for high pressure oxygen bottle filling, so as to facilitate the oxygen storage and transport. According to the customers’ demand, the filling pressure is divided into 15mpa, 20mpa, and up to 30mpa. The filling is flow from 1Nm3/h to 300Nm3/h, especially suitable for the filling of PSA oxygen generator. It has characteristics of clean, totally oil-free, simple operation, reliable quality, low speed, and low noise. The Compressor/Booster could be working in continuous working conditions for a long time, which is the best choice of oxygen compressor.
Cooling Way
Oxygen Compressor/Booster, according to the cooling way, can be divided into air cooled and water cooled, customers can choose from it according to the actual local situation. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24hours |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2024-01-03
China supplier CHINAMFG Air Compressor Booster Compressor for Medical wholesaler
Product Description
NUZHUO Air Compressor Booster Compressor For Medical
1.Totally 100% oil free,no need oil
2.Suitable for oxygen,hydrogen,nitrogen,helium,argon,cng and special gas
3.No pollution ,keep same purity to inlet gas
4.Reliable and top quality,comparable with usa rix brand.
5.Top cost performance,low maintenance cost and easy to be operational, only need to be change piston ring
6.4000 hours piston ring working life,1500-2000 hours working life for final stage ring
Product Description
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Product Name |
Oil Free Gas Compressor |
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Power Range |
<55KW |
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Model No. |
GWX- 5/10/20/40/60/80/CUSTOMIZED |
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Cooling Method |
Air-cooled or Water-cooled |
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Speed Range |
300-600r/min |
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Compression Stages |
Level 3-4 |
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Exhaust Pressure Range |
≤25.0Mpa |
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Inspiratory Pressure Range |
0-0.6Mpa |
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Technical features
The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features
Detailed Photos
Deliver Goods
Certifications
Company Profile
FAQ
Q1: Are you a trading company or manufacturer?
A:We are a manufacturer.
Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?
A: Depending on what type of machine you are purchased, normally 5 to 10 working days.
Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.
Q5: Do you offer OEM/ODM service?
A: Yes.
Q6: Does your product used or new? RTS product or customized product?
A:Our machine is new unit, and following your specific require to design and make it.
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| After-sales Service: | Support |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-12-23
China Standard 25 Bar High Pressure Oil-Free Oxygen Nitrogen Booster Compressor air compressor price
Product Description
Product Description
Oil Free 200 bar High Pressure Oxygen Compressor Nitrogen Compressor Booster with CE Approval
The oil-free gas booster is based on our successful oil-free air compressor design concept, and realizes secondary boosting of non-flammable and non-explosive gases such as oxygen, nitrogen, chlorine, nitrogen, carbon dioxide, and sulfur hexafluoride.
Product Features
1. There is no contact between the gas and the bearing, the pressurized element bearing the lateral force is transferred from the high temperature area to the low temperature area, and the service life of the bearing and the guide ring is doubled. Special relubrication structure makes maintenance faster.
2. The unique mid-body sealing structure improves the life of the seal and provides excellent sealing effect. The leakage is less than 4/1000, which ensures the purity and cleanliness of the gas after pressurization and prolongs the service life of the raw material machine.
3. Applicable gas: Nitrogen/Air, Oxygen(piston rings are different, please specify when ordering)
4. Pressure Range: ≤50 Barg
5. Flow Range: ≤240 m3 /h (Larger flow can be customized)
Technical paramete
| Number | Item | Parameter | |||
| 1 | Medium | Nitrogen (must be dry and particle-free gas) | |||
| 2 | Model | RVWN-60/5-25 | |||
| 3 | Rated Flow (Standard State) | Nm3/h | 60 | ||
| 4 | Inlet temperature | ≤40 | |||
| 5 | Intake Pressure | bar | 5 | ||
| 6 | Exhaust Pressure | bar | 50 | ||
| 7 | Cylinder * Quantity | mm | Φ90+φ50 | ||
| 8 | Speed | r/min | 720 | ||
| 9 | Cooling Method | Air Cooling | |||
| 10 | Lubrication Method | Without Oil Lubrication | |||
| 11 | Compression Stages | Two Stage | |||
| 12 | Structure Type | Angle type, V type | |||
| 13 | Motor Power | 11 kw | |||
| 14 | Driven Method | Belt Drive | |||
| 15 | Installation Type | Basic Type | |||
| 16 | Dual Pressure Controller | Intake 4-5 | |||
| 17 | Control | Without oil lubrication, air cooling, reciprocating piston type | |||
| 18 | Connection Size | RC1″ | |||
| 19 | Dimension(mm) | 1250*600*900 | |||
| 20 | Weight(kg) |
270 |
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Customer Visit
Successful cases
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. was established in 2003 and has 18 years of experience in the air compressor industry. It is an innovative enterprise integrating production, trade, service, research and development.
Our company dominates strong technical skill, advancing manufacture equipment and testing device, execute strictly of ISO9001 quality management system. As a CE certificated manufacturer, our Oil-free series air compressor also reaches Germany TUV Class 0 standard.
Main products have passed the testing of national technical authorities, energy consumption level has reached the international advanced level. With more than 120 skilled employees and 18 senior engineers, each production process is performed standardly and strictly. Germany technology and 14 years export experience have helped us to gain more than 30 loyal overseas agents, and our valued customers have spread across more than 130 countries.
Rocky will continue to promote technological innovation and progress in line with the mission of “innovation reflects value”, and achieve CHINAMFG results with global partners, suppliers and employees. Create a new world of “energy saving, envir-onmental protection and intelligence” in the field of air compressors.
Packaging & Shipping
• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
• Shipping method: by sea, by LCL/FCL or as requested
• Delivery method: FOB, CFR, CIF and EXW etc.
• Delivery time: in 7-15 days after receiving deposit (customized machines not included)
Application industry
Industrial applications for oxygen compressors include booster use of low pressure oxygen for VISA applications in steel mills, paper mills and water treatment plants.
After Sales Service
1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 24months |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-11-17
China manufacturer Oxygen Concentrator Air Compressor Oxygen Booster Compressor air compressor parts
Product Description
Oxygen Concentrator Air Compressor oxygen booster compressor
Company Profile
Cape-Golden was founded in 2015, we have more than 120 staff, and always specialized in the production of medium and high pressure gas compressor.
Our company relies on scientific and technological progress, product innovation and improvement, the establishment of special requirements for users of the equipment of non-standard products from the pre-sale accurate technical support, to assist the customer in selection and product quality, fast delivery of efficient operation mechanism. Our products cover oil-free lubricated air compressors, special gas compressors, and we design and provide gas compressors and all kinds of gas system services for customers. Taking science and technology as the guide, CHINAMFG is committed to the research and development of natural gas, hydrogen, nitrogen, oxygen, carbon dioxide gas, helium gas and other rare gas special compressor products, products are widely used in petrochemical, textile, food, medicine, electric power, machinery, metallurgy, national defense, home appliances, environmental protection and many other fields. The developed oil free high pressure machine, and the national innovation fund policy support. And CHINAMFG oil-free compressor has been exported to Asia, Africa, South America and other 20 countries.
Technical Features
1. high pressure oxygen booster, completely oil-free design, guide ring, piston ring, piston rod packing are self-lubricating material, 100% oil-free lubrication.
2. high pressure oxygen booster, bearing parts adopt high temperature resistant grease lubrication, do not contact with compressed medium, avoid gas pollution in the process of compression, and ensure gas purity.
3. high pressure oxygen booster, microcomputer controller control, with high exhaust temperature compressor, low intake pressure, high exhaust pressure alarm stop function, high level of automation, compressor operation more reliable.
4. high pressure oxygen booster, data remote display and remote control can be configured according to customer requirements.
Product Application
This series of compressors are widely used in air separation oxygen production plants, medical and other oxygen industries.
Inlet pressure: 0~ 1.0MPa (G), outlet pressure: ≤3 MPa (G)
Technical Specification
Technical Specification Table for Oil-free Oxygen Compressors
| Model | Capacity Flow Rate m3/h |
Inlet Pressure MPa |
Outlet Pressure MPa |
Power kw |
Dimension mm×mm×mm |
Outlet Size RC |
| ZWZ-5/1.5-10 | 5 | 0.15 | 1.0 | 1.5 | 1000×500×700 | 1/2 |
| VWZ-10/1.5-10 | 10 | 0.15 | 1.0 | 2.2 | 1000×500×700 | 1 |
| VWZ-15/1.5-10 | 15 | 0.15 | 1.0 | 3.0 | 1000×500×700 | 1 |
| WWZ-20/1.5-10 | 20 | 0.15 | 1.0 | 4.0 | 1200×650×800 | 1 |
| WWZ-25/1.5-10 | 25 | 0.15 | 1.0 | 5.5 | 1200×650×800 | 1 |
| WWZ-30/1.5-10 | 30 | 0.15 | 1.0 | 5.5 | 1200×650×800 | 1 |
| WWZ-50/1.5-10 | 50 | 0.15 | 1.0 | 7.5 | 1200×650×800 | 1 |
| ZWZ-5/4-14 | 5 | 0.4 | 1.4 | 1.5 | 1000×500×700 | 1/2 |
| ZWZ-10/4-14 | 10 | 0.4 | 1.4 | 2.2 | 1000×500×700 | 1 |
| ZWZ-15/4-14 | 15 | 0.4 | 1.4 | 2.2 | 1000×500×700 | 1 |
| VWZ-20/4-14 | 20 | 0.4 | 1.4 | 3.0 | 1200×650×800 | 1 |
| VWZ-25/4-14 | 25 | 0.4 | 1.4 | 4.0 | 1200×650×800 | 1 |
| VWZ-30/4-14 | 30 | 0.4 | 1.4 | 5.5 | 1200×650×800 | 1 |
| WWZ-50/4-14 | 50 | 0.4 | 1.4 | 7.5 | 1200×650×800 | 1 |
The oil-free oxygen compressor produced by our company can have an inlet pressure of 0-0.8MPa and an exhaust pressure of up to 6MPa. Suitable models can be configured according to the specific requirements of users.
| After-sales Service: | Oversea Service Available |
|---|---|
| Warranty: | 36months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 7000/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-11-02