Product Description
Genuine original air end system
·Original CHINAMFG air end
·The third generation screw rotor profile, 5:6 asymmetric rotor
·Large rotor, low rotation speed, low specific power
·Sweden CHINAMFG element bearings ensure the ultra-long service life of the air end
High efficiency permanent magnet motor
·Using high-performance permanent magnets, no loss of magnetism at 200°C
·IE3 Premium Efficiency
·IP55 degree of protection, Class F insulation, Class B temperature rise
·High transmission efficiency, service life of up to 15 years
High-efficiency air filter
·Filtration accuracy up to 99.5%
·Dust particles below 0.1 CHINAMFG
·Service life up to 3000 hours
High-efficiency oil filter
·Filtration accuracy up to 99.5%
·Oil particles can be controlled at 0.1 CHINAMFG
·Service life up to 3000 hours
High-efficiency oil gas tank
·Oversized oil gas tank improves the cyclone effect maximizing the separation process
·The high-efficiency oil gas separator ensures that the oil content is less than 2ppm
·System pressure drop is less than 0.2bar
·Service life of oil gas separator is up to 3000 hours
Energy-saving air inlet valve
·Large suction area
·Low load energy consumption in unloaded operation
·Cast aluminum maintenance free design
·Fast check: prevent unloading and shutdown oil injection
Classic cooler design
·Oversized cooler design
·Easy access for maintenance
·Anti-corrosion coating on surface
High-quality cooling fan
·Compact
·Low noise level
·High capacity for optimized cooling
·Low power consumption
Highly integrated microcomputer controller
·7.0 inch full color touch screen
·Full graphical flow diagram
·Multiple languages
·Real-time operation/maintenance/alarm information
·Operation record/chart display
·Weekly and daily scheduling, service history and plHangZhou
·On board RS485 interface, Modbus RTU
Product Parameters
| Model | Motor Power | Maximum Working Pressure | Free Air Delivery | Air Outlet Pipe Diameter | Weight | Dimensions(L*W*H) | |||
| kW | hp | bar(g) | psig | m³/min | cfm | kg | mm | ||
| BG10A | 7.5 | 10 | 7 | 102 | 1.2 | 42 | G1/2″ | 190 | 900*650*850 |
| 8 | 116 | 1.1 | 39 | ||||||
| 10 | 145 | 0.9 | 32 | ||||||
| 13 | 189 | 0.7 | 25 | ||||||
| BG15A | 11 | 15 | 7 | 102 | 1.7 | 60 | G3/4″ | 320 | 1060*750*1000 |
| 8 | 116 | 1.6 | 57 | ||||||
| 10 | 145 | 1.3 | 46 | ||||||
| 13 | 189 | 1.0 | 35 | ||||||
| BG20A | 15 | 20 | 7 | 102 | 2.4 | 85 | G3/4″ | 340 | 1060*750*1000 |
| 8 | 116 | 2.2 | 78 | ||||||
| 10 | 145 | 2.0 | 71 | ||||||
| 13 | 189 | 1.6 | 57 | ||||||
| BG25A | 18.5 | 25 | 7 | 102 | 3.1 | 109 | G1″ | 400 | 1150*850*1140 |
| 8 | 116 | 2.9 | 102 | ||||||
| 10 | 145 | 2.7 | 95 | ||||||
| 13 | 189 | 2.2 | 78 | ||||||
| BG30A | 22 | 30 | 7 | 102 | 3.6 | 127 | G1″ | 430 | 1150*850*1140 |
| 8 | 116 | 3.4 | 120 | ||||||
| 10 | 145 | 3.2 | 113 | ||||||
| 13 | 189 | 2.7 | 95 | ||||||
| BG40A | 30 | 40 | 7 | 102 | 5.2 | 184 | G1″ | 460 | 1150*850*1140 |
| 8 | 116 | 5.0 | 177 | ||||||
| 10 | 145 | 4.0 | 141 | ||||||
| 13 | 189 | 3.1 | 109 | ||||||
| BG50A | 37 | 50 | 7 | 102 | 6.4 | 226 | G1-1/2″ | 650 | 1350*1000*1340 |
| 8 | 116 | 6.3 | 222 | ||||||
| 10 | 145 | 5.4 | 191 | ||||||
| 13 | 189 | 4.7 | 166 | ||||||
| BG60A | 45 | 60 | 7 | 102 | 7.3 | 258 | G1-1/2″ | 700 | 1350*1000*1340 |
| 8 | 116 | 7.2 | 254 | ||||||
| 10 | 145 | 6.2 | 219 | ||||||
| 13 | 189 | 5.7 | 201 | ||||||
| BG75A | 55 | 75 | 7 | 102 | 9.5 | 335 | G2″ | 1050 | 1700*1200*1550 |
| 8 | 116 | 9.4 | 332 | ||||||
| 10 | 145 | 8.2 | 290 | ||||||
| 13 | 189 | 6.7 | 237 | ||||||
| BG100A | 75 | 100 | 7 | 102 | 12.4 | 438 | G2″ | 1100 | 1700*1200*1550 |
| 8 | 116 | 12.2 | 431 | ||||||
| 10 | 145 | 10.8 | 381 | ||||||
| 13 | 189 | 9.1 | 321 | ||||||
| BG125A | 90 | 125 | 7 | 102 | 15.4 | 544 | G2″ | 1500 | 2100*1300*1650 |
| 8 | 116 | 15.0 | 530 | ||||||
| 10 | 145 | 13.3 | 470 | ||||||
| 13 | 189 | 11.4 | 403 | ||||||
| BG150A | 110 | 150 | 7 | 102 | 20.1 | 710 | DN80 | 2650 | 2500*1650*1900 |
| 8 | 116 | 19.9 | 703 | ||||||
| 10 | 145 | 16.3 | 576 | ||||||
| 13 | 189 | 14.5 | 512 | ||||||
| BG180A | 132 | 180 | 7 | 102 | 23.4 | 826 | DN80 | 2800 | 2500*1650*1900 |
| 8 | 116 | 23.0 | 812 | ||||||
| 10 | 145 | 19.7 | 696 | ||||||
| 13 | 189 | 16.0 | 565 | ||||||
| BG220A | 160 | 220 | 7 | 102 | 27.5 | 971 | DN80 | 3950 | 3000*1900*1950 |
| 8 | 116 | 27.0 | 954 | ||||||
| 10 | 145 | 22.5 | 795 | ||||||
| 13 | 189 | 21.0 | 742 | ||||||
| BG250A | 185 | 250 | 7 | 102 | 30.5 | 1077 | DN80 | 4100 | 3000*1900*1950 |
| 8 | 116 | 29.5 | 1042 | ||||||
| 10 | 145 | 27.0 | 954 | ||||||
| 13 | 189 | 22.5 | 795 | ||||||
| BG300A | 220 | 300 | 7 | 102 | 38.0 | 1342 | DN100 | 5000 | 3600*2200*2200 |
| 8 | 116 | 37.0 | 1307 | ||||||
| 10 | 145 | 33.0 | 1165 | ||||||
| 13 | 189 | 28.5 | 1006 | ||||||
| BG340A | 250 | 340 | 7 | 102 | 44.0 | 1554 | DN100 | 5900 | 3600*2200*2200 |
| 8 | 116 | 42.5 | 1501 | ||||||
| 10 | 145 | 37.5 | 1324 | ||||||
| 13 | 189 | 31.5 | 1112 | ||||||
| BG420A | 315 | 420 | 7 | 102 | 56.0 | 1978 | DN125 | 6500 | 4000*2300*2300 |
| 8 | 116 | 54.0 | 1907 | ||||||
| 10 | 145 | 49.0 | 1730 | ||||||
| 13 | 189 | 43.0 | 1519 | ||||||
Company Profile
Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.
Wallboge’ s primary businesses focus in following key areas:
Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump
At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe.
Wallboge continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.
Certifications
Exhibitions
After Sales Service
1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.
Our Advantages
1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.
FAQ
Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.
Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China
Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.
Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.
Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.
Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.
Q7: What is your MOQ requirement?
A7: 1 unit.
Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.
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| After-sales Service: | Engineers Available to Overseas Service. |
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| Warranty: | 2 Years |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2024-02-21
China Hot selling 20HP 15kw 16bar High Pressure Industrial Compact Integrated All in One Rotorcomp Rotary Screw Air Compressor for Fiber Laser Cutting with Good quality
Product Description
Product Description
20HP 15kW 16bar High Pressure Industrial Compact Integrated All In One Rotorcomp Rotary Screw Air Compressor for Fiber Laser Cutting
| Suitable for laser cutting machines below 6000W | |
| Air cutting requirements | working pressure:16bar flow:1.51m³/min air storage tank:500L |
| Filtration accuracy | using four-stage filtration, particle ≤0.01μm oil treatment ≤0.003PPM |
| Equipment configuration | screw air compressor, air storage tank, cold dryer, four-stage filtration system, automatic drain valve” |
| Cold dryer | 16bar/2.4m3/2-10ºC |
| Filter | 16bar/2.8m3/4 pieces |
| Motor protection class | IP54 |
All in 1 solution
DEHAHA ALL IN ONE series compressed air system integrates screw air compressor, refrigerated air dryer, and air receiver tank into 1 assembly. This compact assembly provides a complete solution to produce clean and dry compressed air. Simplicity in just connecting an outlet pipe, drain pipe, and electrical cables to the system saves cost and space.
Product features
1. One-piece integration, small space occupation, easy to install and move
2. Permanent magnet frequency conversion, high efficiency and energy saving
3. Provide compressed air that is pure and dry to almost anhydrous and oil-free
4. Multiple protection devices, multiple shock and noise reduction configurations, low noise
Technical Parameters
| Model | Air Delivery (m3/min) | Rated exhaust pressure (Mpa) | Power (kW) | Noise (Db) | Outlet diameter (In) | Dimension (mm) | Weight (Kg) | Exhaust pressure dew point (ºC) |
Exhaust dust content (μm) |
Exhaust oil content (ppm) | Gas storage tank capacity (L) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DBZY-10A | 0.55 | 1.58 | 7.5 | 65 | G3/4 | 1418*700*1500 | 395 | 2~10 | 0.01 | 0.01 | 260 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DBZY-15A | 1.05 | 1.58 | 11 | 65 | G3/4 | 1882*790*1731 | 560 | 2~10 | 0.01 | 0.01 | 500 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DBZY-20A | 1.51 | 1.58 | 15 | 65 | G3/4 | 1882*790*1731 | 572 | 2~10 | 0.01 | 0.01 | 500 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DMZY-15A | 1.05 | 1.58 | 11 | 65 | G3/4 | 1882*790*1731 | 560 | 2~10 | 0.01 | 0.01 | 500 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DMZY-20A | 1.52 | 1.58 | 15 | 65 | G3/4 | 1882*790*1731 | 572 | 2~10 | 0.01 | 0.01 | 500 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DMZY-30A | 2.41 | 1.58 | 22 | 68 | G3/4 | 1882*1081*1801 | 630 | 2~10 | 0.01 | 0.01 | 500 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
| DCZY-30A | 2.21 | 1.58 | 22 | 68 | G3/4 | 1882*1081*1801 | 630 | 2~10 | 0.01 | 0.01 | 500 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||
Air compressor selection
Project case
Customer feedback
Certifications
Company Profile
Dehaha Compressor was founded in 1996 with over 150 skilled employees and more than 25 R&D engineersteams ‘ .We focus on the research & develop,manufacture and energy-saving solutions of screw air compressor to create value for customers and society.In 2018 our total sales volume approached 15 million US dollars.By over 23 years enhanced experiences of designing,producing and marketing,today our valued customers are over 130 countries.Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.
Dehaha’s primary businesses focus in following key areas:
Oil-injected rotary screw compressors
Portable screw air compressors
Oil free air compressors
High pressure air compressors
Air treatment equipment
At Dehaha,we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air
products for all industries.All of our products are designed for reliable performance,easy maintenance,and maximum energy efficiency.We have sales representatives who can speak English,Spanish,French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.
Dehaha continuously innovates product development and management to meet customers’ demand.The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle”Energy Saving First, Mutual Value Shared”. CHINAMFG mission is to be a world-renowned high-end brand,with sustainable development,constantly improving its own value and sharing it with our customers and staff.Committed to offer our customers a silent and energy-saving manufactured products.
Packaging & Shipping
Our service
1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots.
6.All kinds of technical documents in different languages.
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of ZheJiang , China, more than 24 years.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1.The raw materials are strictly inspected
2. Some key parts are imported from overseas
3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 24montrhs |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 5200/set
1 set(Min.Order) | |
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| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-10-25