Product Description
Atlas Copco Z series Oil Free Screw Air Compressor
Model: ZR55FF ZR75FF ZR90FF
Total capability, total responsibility
Right at the heart of your business, CHINAMFG delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from
Our wide range of products to create a complete compressed air system tailored to your specific
Needs. All CHINAMFG products are engineered to integrate seamlessly, ensuring the highest level
Of reliability and energy efficiency. As a result, CHINAMFG can take full responsibility for your
Compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in
Over 150 countries, we can provide an unrivalled service to maintain and continually improve your
Compressed air system performance. Backed by 100 years at the forefront of compressed air, CHINAMFG products offer the finest quality and efficiency. Our goal is to be First in Mind- First in Choice. That is why Atlas Copco’s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.
ZT/ZR air compressors, designed to meet the needs of people like you.
The Maintenance Engineer Oil in compressed air will attack downstream equipment, causing increased maintenance requirements and increased plant downtime.
Operator and service friendly
Low maintenance requirements
The Financial Manager
Low cost oil lubricated compressors may look attractive, but when considering the total operating costs compared to Oil Free compressors, the extra investment in a ZT/ZR will easily pay for itself.
Easy and low cost installation
Low energy consumption
The Safety and Environment Manager
Breathing oil fumes is definitely not a good idea and oil contami- nates condensate can damage the environment. Why do it the hard way, when you can do it the smart way with ZT/ZR oil free compressors.
No condensate management problems
Silenced package
The Quality Manager
Do not accept the possibility of product contamination, and reduced
Product quality. Only Oil Free compressors can offer a 100%
Guarantee of Oil Free Air.
No product spoilage
Consistent performance over the compressor lifetime
The General Manager
If you require maximum reliability and energy efficiency to improve your total operating costs, the ZT/ZR provides you with the optimum compressed air generation solution.
Proven reliability
The most cost effective solution
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with Atlas Copco. We have provided all kinds of products from CHINAMFG include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
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| Lubrication Style: | Oil-free |
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| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.


editor by CX 2024-02-20
China supplier 22kw 380V Factory Direct Selling High Pressure Screw Air Compressor Oil Free for Rubber Products air compressor price
Product Description
OFAC oil-free screw air compressor used Japanese Mitsui’s original technology, who is the only maintenance service provider in China.
| TECHNICAL DATA |
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| Model | Power | Pressure (bar) | Air Flow (m3/min) | Noise Level dBA | Outlet Size | Weight (kgs) | Lubricating Water(L) | Filter Element (B)-(Z) | Dimension LxWxH (mm) | |
| OF-7.5F | 7.5kw | 10hp | 8 | 1.0 | 60 | RP 3/4 | 400 | 22 | (25cm) 1 | 1000*720*1050 |
| OF-11F | 11kw | 15hp | 8 | 1.6 | 63 | 460 | 1156*845*1250 | |||
| OF-15F | 15kw | 20hp | 8 | 2.5 | 65 | RP 1 | 620 | 28 | (50cm) 1 | 1306*945*1260 |
| OF-18F | 18.5kw | 25hp | 8 | 3.0 | 67 | 750 | 33 | 1520*1060*1390 | ||
| OF-22F | 22kw | 30hp | 8 | 3.6 | 68 | 840 | 33 | 1520*1060*1390 | ||
| OF-30F | 30kw | 40hp | 8 | 5.0 | 69 | RP 11/4 | 1050 | 66 | (25cm) 5 | 1760*1160*1490 |
| OF-37F | 37kw | 50hp | 8 | 6.2 | 71 | 1100 | 1760*1160*1490 | |||
| OF-45S | 45kw | 60hp | 8 | 7.3 | 74 | RP 11/2 | 1050 | 88 | 1760*1160*1490 | |
| OF-45F | 45kw | 60hp | 8 | 7.3 | 74 | 1200 | 1760*1160*1490 | |||
| OF-55S | 55kw | 75hp | 8 | 10 | 74 | RP 2 | 1250 | 110 | (50cm) 5 | 1900*1250*1361 |
| OF-55F | 55kw | 75hp | 8 | 10 | 74 | 2200 | (50cm) 7 | 2350*1250*1880 | ||
| OF-75S | 75kw | 100hp | 8 | 13 | 75 | 1650 | (50cm) 5 | 1900*1250*1361 | ||
| OF-75F | 75kw | 100hp | 8 | 13 | 75 | 2500 | (50cm) 7 | 2550*1620*1880 | ||
| OF-90S | 90kw | 125hp | 8 | 15 | 76 | 2050 | (50cm) 5 | 1900*1250*1361 | ||
| OF-90F | 90kw | 125hp | 8 | 15 | 76 | 2650 | (50cm) 7 | 2550*1620*1880 | ||
| OF-110S | 110kw | 150hp | 8 | 20 | 78 | DN 65 | 2550 | 130 | (50cm) 12 | 2200*1600*1735 |
| OF-110F | 110kw | 150hp | 8 | 20 | 78 | 3500 | 130 | 3000*1700*2250 | ||
| OF-132S | 132kw | 175hp | 8 | 23 | 80 | 2700 | 130 | 2200*1600*2250 | ||
| OF-160S | 160kw | 220hp | 8 | 26 | 82 | 2900 | 165 | 2200*1600*2250 | ||
| OF-185S | 185kw | 250hp | 8 | 30 | 83 | DN 100 | 3300 | 180 | (50cm) 22 | 2860*1800*1945 |
| OF-200S | 200kw | 270hp | 8 | 33 | 83 | 3500 | 2860*1800*1945 | |||
| OF-220S | 220kw | 300hp | 8 | 36 | 85 | 4500 | 2860*2000*2300 | |||
| OF-250S | 250kw | 340hp | 8 | 40 | 85 | 4700 | 2860*2000*2300 | |||
| OF-315S | 315kw | 480hp | 8 | 50 | 90 | 5000 | 2860*2000*2300 | |||
F– air cooling method S– water cooling method
The brand “OFAC, OFC” specializes in the R&D, manufacturing, sales and service of compressors, oil-free compressors and air end, special gas compressors, various air compressors and post-processing equipment, providing customers with High-quality, environmentally friendly and efficient air system solutions and fast and stable technical services.
FAQ
Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.
Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.
Q4: Can you use our brand?
A4: Yes, OEM is available.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 30-45 days.
Q6: How Many Staff Are There In your Factory?
A6: About 100.
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.
Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang , China.
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| After-sales Service: | 2 Years |
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| Warranty: | 2 Years |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.


editor by CX 2024-02-20
China high quality Germany Technology High Efficiency Dry Oil Free Water Lubricating Screw Air Compressor for Sales air compressor CHINAMFG freight
Product Description
Product Description
In response to market requirements, CHINAMFG company has launched oil-free screw air compressors, which are classified into oil-free piston machines, oil-free water-lubricated screw air compressors, and dry oil-free air compressors. There are many products. Welcome to consult.
Our advantages
1. Imported top-grade main machine, as the third generation product of state-of -the art brand the world, with asymmetrical 5:6 tooth rotor, is provided with outstanding performance and high efficiency far beyond other similar-type brand.
2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.
3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.
4 .Imported oil filter, oil gas separation filter element, ternary separation, ensure oil content less than 0.001ppm, the trunk adopts metal pipe, safe for long -term operation without leakage or deformation, the V type drive belt is imported from Germany, and has a service life more than10000hous.
5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.
6.Valve-free oil system design, achieving a safer and more reliable operation of the whole machine, main machine adopts imported special compressor oil, reducing leakage inside and outside the compressor, improving efficiency of main machine and prolonging service life.
Product Parameters
| Water lubricated 100% oil-free air compressor Compresor de aire 100% exento de aceite lubricado con agua |
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| Model Modelo |
Working Pressure | Air Delivery | Motor Power | Dimension(mm) | Weight(kg) | Output pipe Diameter | ||||
| psig | bar | cfm | m3/min | kw/hp | L | W | H | |||
| ZW-7A | 100 | 7 | 38.8 | 1.1 | 7.5/10 | 1300 | 800 | 1300 | 500 | 3/4″ |
| 116 | 8 | 35.3 | 1 | |||||||
| 145 | 10 | 30 | 0.85 | |||||||
| 181 | 12.5 | 24.7 | 0.7 | |||||||
| ZW-11A | 100 | 7 | 63.6 | 1.8 | 11/15/ | 1300 | 800 | 1300 | 540 | 1″ |
| 116 | 8 | 58.3 | 1.65 | |||||||
| 145 | 10 | 53 | 1.5 | |||||||
| 181 | 12.5 | 45.9 | 1.3 | |||||||
| ZW-15A | 100 | 7 | 84.7 | 2.4 | 15/20 | 1620 | 1004 | 1410 | 650 | 1″ |
| 116 | 8 | 77.7 | 2.2 | |||||||
| 145 | 10 | 74.2 | 2.1 | |||||||
| 181 | 12.5 | 63.6 | 1.8 | |||||||
| ZW-18A | 100 | 7 | 109.5 | 3.1 | 18.5/25 | 1600 | 910 | 1350 | 840 | 1″ |
| 116 | 8 | 102.4 | 2.9 | |||||||
| 145 | 10 | 95.3 | 2.7 | |||||||
| 181 | 12.5 | 81.2 | 2.3 | |||||||
| ZW-22A | 100 | 7 | 134.2 | 3.8 | 22/30 | 1450 | 1000 | 1560 | 870 | 1″ |
| 116 | 8 | 127.1 | 3.6 | |||||||
| 145 | 10 | 113 | 3.2 | |||||||
| 181 | 12.5 | 88.3 | 2.5 | |||||||
| ZW-30A | 100 | 7 | 187.1 | 5.3 | 30/40 | 1950 | 1050 | 1432 | 980 | 11/4″ |
| 116 | 8 | 176.6 | 5 | |||||||
| 145 | 10 | 151.8 | 4.3 | |||||||
| 181 | 12.5 | 127.1 | 3.6 | |||||||
| ZW-37A | 100 | 7 | 233 | 6.6 | 37/50 | 1700 | 1100 | 1630 | 1000 | 11/4″ |
| 116 | 8 | 218.9 | 6.2 | |||||||
| 145 | 10 | 201.3 | 5.7 | |||||||
| 181 | 12.5 | 162.4 | 4.6 | |||||||
| ZW-45A | 100 | 7 | 282.5 | 8 | 45/60 | 2150 | 1300 | 1590 | 1060 | 11/2″ |
| 116 | 8 | 271.9 | 7.7 | |||||||
| 145 | 10 | 243.6 | 6.9 | |||||||
| 181 | 12.5 | 211.9 | 6 | |||||||
| ZW-55A | 100 | 7 | 370.8 | 10.5 | 55/75 | 2200 | 1400 | 1540 | 1250 | 2″ |
| 116 | 8 | 346 | 9.8 | |||||||
| 145 | 10 | 307.2 | 8.7 | |||||||
| 181 | 12.5 | 257.8 | 7.3 | |||||||
| ZW-75A | 100 | 7 | 480.2 | 13.6 | 75/100 | 2400 | 1450 | 1740 | 1480 | 2″ |
| 116 | 8 | 459 | 13 | |||||||
| 145 | 10 | 409.6 | 11.6 | |||||||
| ZW-90A | 100 | 7 | 572 | 16.2 | 90/120 | 2550 | 1400 | 1605 | 2030 | DN50 |
| 116 | 8 | 547.3 | 15.5 | |||||||
| 145 | 10 | 494.3 | 14 | |||||||
Detailed Photos
| Brief Introduction of screw air compressor: | |
| Air end | Germany Technology. 30 Years Designed Lifetime |
| Motor Efficiency Class | Ultraefficient/IE3/IE4 as per your required |
| Motor Protection Class | IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor) |
| Inverter | Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy |
| Warranty | 5 Years for The Air End, and 2 Years for The Whole |
| Voltage | 380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok |
| Delivery time | 7-15 days |
| Certificate | CE/SGS/ISO9001/ASME |
| After-sales service | we have our professional after-sales technician to instruct the installation of the whole screw air compressor |
Main configuration
1 Motor- Germany
2 screw(air end)- Germany
3 Oil filter- Germany
4 Solenoid valve- Japan
5 Combination valve- Austria
6 AC contactor- Germany
7 Gas cooler- HangZhou, China
8 Oil cooler- HangZhou, China
9 Pressure controller- Japan
We offer free pipe and valves for installation and installation diagram
Company Profile
Brief introduction of factory:
1. our factory was established in 1985 which is specilized in manufacturing various types of air compressor and accessories.
2. our factory accept OEM air compressor power from 5.5kw to 315kw, 5hp to 355hp ;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Promises Every Machine Will Run Well More Than 15 years
Recommended Products
CHINAMFG provides customers with one-stop purchasing to meet any customer needs.
In addition to variable frequency air compressors, direct driven screw air compressors, integrated air compressors, oil-free screw air compressors, we also have dryers and air receiver tank and other post-processing equipment.
Is a professional air treatment expert;)
Customer feedback
1.we have 30+ years professinal experience to producation and service,
2. not only give you air compressor, also support air compressor system solution ,
3. 1 to 1 service help you solve question quickly.
After Sales Service
1. Reply in 24 hours.
2. Providing professional solutions.
3. Every product will be tested before the delivery.
4. Delivery on time and excellent after-sales service.
5. High quality, reliable price.
Shipment :
FAQ
1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Support Online and Local Service |
|---|---|
| Warranty: | 2 Year for The Screw and 1 Year for The Whole Mach |
| Lubrication Style: | Lubricated |
| Cooling System: | No |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.


editor by CX 2024-02-09
China Good quality CHINAMFG Rand Oil Free Screw Air Compressor SL150 best air compressor
Product Description
Ingersoll Rand Oil Free Screw Air Compressor
Model: SL150
The reliable workhorse. Since its introduction in 1993, the CHINAMFG Rand oil-free rotary-screw compressor has earned a reputation for being a highly reliable supplier of pure air. Its rugged design sets the standard for efficiency and durability. With an CHINAMFG Rand oil-free rotary-screw compressor in your operation, you benefit from knowing you can run 24-hours a day, 7 days a week with virtually no downtime.
CHINAMFG Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands-including Club Car , CHINAMFG Rand , CHINAMFG King and Trane -work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results.
CHINAMFG Rand, IR, the IR logo, PAC software, V-Shield and Ultra Coolant are trademarks of CHINAMFG Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. CHINAMFG Rand compressors are not designed, intended or approved for breathing air applications. CHINAMFG Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with CHINAMFG Rand’s standard terms and conditions of sale for such products, which are available CHINAMFG request. Product improvement is a continuing goal at CHINAMFG Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.
Our company’s purpose – to help make life better by relying on us – and the set of values that define us are the foundation of our company’s culture and success. We think and act like owners, taking responsibility for our own actions and always striving to care for our neighbors and create a brighter, healthier shared planet for everyone. We are committed to the success of our customers. Our goal is to operate with clarity and straightforwardness, building lifelong, ongoing and meaningful connections with our customers.
We are driven by a spirit of action and an entrepreneurial spirit of innovation and progress; we accept and embrace the many challenges that come with such responsibility. We speak honestly, admit mistakes, and always strive for openness and clarity. We have bold ambitions while moving CHINAMFG with humility and integrity, striving to earn trust every day. We have the expertise and experience to solve the toughest problems, but no matter how difficult the challenge, we are always sincere and humble. We are committed to fostering team innovation and cultivating and celebrating a culture that embraces diverse opinions, backgrounds and experiences. Employees who are driven by our purpose and values are an unstoppable force that strengthens our ability to deliver benefits to our stakeholders and ensure the long-term health and safety of our company.
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with CHINAMFG Rand. We have provided all kinds of products from CHINAMFG Rand include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling or Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.


editor by CX 2024-02-09
China supplier CHINAMFG Rand Oil Free Screw Air Compressor IRN200H-OF manufacturer
Product Description
Ingersoll Rand Oil Free Screw Air Compressor
Model: IRN200H-OF
CHINAMFG Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands-including Club Car , CHINAMFG Rand , CHINAMFG King and Trane -work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results.
CHINAMFG Rand, IR, the IR logo, PAC software, V-Shield and Ultra Coolant are trademarks of CHINAMFG Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. CHINAMFG Rand compressors are not designed, intended or approved for breathing air applications. CHINAMFG Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with CHINAMFG Rand’s standard terms and conditions of sale for such products, which are available CHINAMFG request. Product improvement is a continuing goal at CHINAMFG Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.
Our company’s purpose – to help make life better by relying on us – and the set of values that define us are the foundation of our company’s culture and success. We think and act like owners, taking responsibility for our own actions and always striving to care for our neighbors and create a brighter, healthier shared planet for everyone. We are committed to the success of our customers. Our goal is to operate with clarity and straightforwardness, building lifelong, ongoing and meaningful connections with our customers.
We are driven by a spirit of action and an entrepreneurial spirit of innovation and progress; we accept and embrace the many challenges that come with such responsibility. We speak honestly, admit mistakes, and always strive for openness and clarity. We have bold ambitions while moving CHINAMFG with humility and integrity, striving to earn trust every day. We have the expertise and experience to solve the toughest problems, but no matter how difficult the challenge, we are always sincere and humble. We are committed to fostering team innovation and cultivating and celebrating a culture that embraces diverse opinions, backgrounds and experiences. Employees who are driven by our purpose and values are an unstoppable force that strengthens our ability to deliver benefits to our stakeholders and ensure the long-term health and safety of our company. Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with CHINAMFG Rand. We have provided all kinds of products from CHINAMFG Rand include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling or Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.


editor by CX 2024-02-06
China Custom Rotary Screw Free Oilless Piston High Pressure Silent Small Part Copper Portable Used Mini Single Industrial Movable Max Dental AC Oil Air Pump Compressor with Good quality
Product Description
Oilless Air Compressor Featuers:
1.Super Silent
Super low noise.The output air pressure is stable without fluctuations, reducing noise pollution.
2. Safety
If the voltage or current cause the machine overheat, it will automatically shut down to protect from burnout.
3. Automatic control
Pressure switch automatically controls the start and stop of the machine.
4. Adjustable air pressure
The air pressure can be adjusted to meet the needs of different equipment usage.
5. Save human power
Switch on the air compressor can work normally & automatically. It is easy to operate and does not need human to be on duty.
6. Easy maintenance
No need to add any lubricant, easy maintenance after purchase.
Parts Features
1.Heavy cast iron body: heavy load, long stroke, low fuel consumption, low noise
2.Cylinder: made of high-grade cast iron, strength, good lubricity, wall by the fine honing, wear-resistant, durable
3.Piston ring: good elasticity, excellent wear resistance, low oil consumption, not easy to make the valve group carbon deposition and loss of oil to burn the crankshaft and connecting rod.
4.The crankshaft, connecting rod, piston: well balanced, wear resistance, high strength, smooth running balance.
5.High reliable and durable valve; strong aluminum alloy body, light and heat.
6.The motor provides reliable power, low voltage start up and running performance strong fan cooled motor and body; special shock proof design.
7.Double nozzles, were used to direct the exhaust and pressure exhaust; pressure switch with push button, safe and convenient
8.Oil free,silent,protect-environment,suitable for dental use.
Frequency Asked Question
1.Are you the manufacturer or trading company?
We are the manufacturer.
2.Where is your factory?
It is located in HangZhou City,ZHangZhoug Province,China.
3.What’s the terms of trade?
FOB,CFR,CIF or EXW are all acceptable.
4.What’s the terms of payment?
T/T,L/C at sight or cash.
5.What’s the lead time?
We are the manufacturer.
It is located in HangZhou City,ZHangZhoug Province,China.
FOB,CFR,CIF or EXW are all acceptable.
T/T,L/C at sight or cash.
In 15 days on receipt of deposit .
6.Do you accept sample order?
Yes,we accept.
7.What about the cost of sample?
You have to pay the freight charge.But the cost of product could be refundable,if you will purchase 1x20GP container in the future.
Yes,we accept.
You have to pay the freight charge.But the cost of product could be refundable,if you will purchase 1x20GP container in the future.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Open Type |
| Installation Type: | Movable Type |
| Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.


editor by CX 2024-02-03
China wholesaler Air Cooling 132kw Variable Speed Drive Mute Industrial AC Oil Free Dry Rotary Screw Air Compressor arb air compressor
Product Description
| Specification(VSD series) | ||||||
| Model | Capacity M3/min | Power kw | Noise level db | Weight KG | ||
| 3.5~10bar | Water Cooling | Air Cooling | ||||
| OFA1VSD | OFA15VSD | 1.1-3.3 | 15 | 74 | 930 | |
| OFA22VSD | 4.5-5.6 | 22 | 74 | 1150 | ||
| OFA30VSD | 4-6.6 | 30 | 74 | 1300 | ||
| OFW37VSD | 5-8.4 | 37 | 74 | 1600 | ||
| OFW45VSD | 6.1-11.1 | 45 | 74 | 1750 | ||
| OFA2VSD | OFA55VSD | 7.3-9.4 | 55 | 74 | 1900 | |
| OFA75VSD | 10.7-12.4 | 75 | 74 | 2630 | ||
| OFA90VSD | 12.7-15.4 | 90 | 74 | 2700 | ||
| OFA3VSD | OFA110VSD | 16.0-19.5 | 110 | 74 | ||
| OFA132VSD | 18.8-21.8 | 132 | 74 | 4300 | ||
| OFA160VSD | 24.0-29.6 | 160 | 74 | 4300 | ||
| OFA4VSD | OFA200VSD | 12.2-36.6 | 200 | 74 | ||
| OFA250VSD | 14.2-41.8 | 250 | 74 | 6950 | ||
| OFA275VSD | 15.8-47.4 | 275 | 74 | |||
| OFA315VSD | 45.0-52.1 | 315 | 74 | 6950 | ||
| OFA5VSD | OFA355VSD | 50.4-57.5 | 355 | 74 | ||
| OFW1VSD | OFW37VSD | 2-5.9 | 37 | 74 | ||
| OFW45VSD | 2.3-7 | 45 | 74 | |||
| OFW2VSD | OFW55VSD | 4.5-8.8 | 55 | 74 | ||
| OFW75VSD | 4.5-13.2 | 75 | 74 | 2170 | ||
| OFW90VSD | 4.5-15.5 | 90 | 74 | 2220 | ||
| OFW3VSD | OFW110VSD | 6.4-19.1 | 110 | 74 | ||
| OFW132VSD | 7.7-22.4 | 132 | 74 | 3500 | ||
| OFW160VSD | 14.5-42.9 | 160 | 74 | 3500 | ||
| OFW4VSD | OFW200VSD | 18-36.1 | 200 | 74 | ||
| OFW250VSD | 19.-38.4 | 250 | 74 | 6400 | ||
| OFW275VSD | 20.0-41.0 | 275 | 74 | |||
| OFW315VSD | 46.0-50.9 | 315 | 74 | 6650 | ||
| OFW5VSD | OFW355VSD | 50.4-56.3 | 355 | 74 | 6950 | |
| OFW400VSD | 55.8-62.1 | 400 | 74 | 7060 | ||
| OFW450VSD | 63.8-76.5 | 450 | 74 | 8400 | ||
| OFW500VSD | 73.1-83.9 | 500 | 74 | 8400 | ||
| OFW630VSD | 89.0-102.9 | 630 | 74 | 9125 | ||
| OFW750VSD | 101.8-122.8 | 750 | 74 | 9225 | ||
| Company Profile |
ZheJiang Napu compressor Technology Co.,LTD was established in 2012 based in ZheJiang ,specializing in oil-free rotary screw air compressors, offering a wide range of products from airends to compressors .
With over 10 years experience in oil free screw air compressor. NAPU Compressor is compliant with ISO 8573-1, Class 0 standard and audited by TUV Rheinland and China National Quality Inspection Center of Compressor and Refrigerator.
The company is also compliant with ISO 9001:14001 and is CHINAMFG in the domestic market for its quality-driven culture. The oil-free compressors manufactured by the company are used in a variety of sectors including some of our valued clients like CASC-China Aerospace Science Corporation, NORINCO-China North Industries Group, CNNC-China National Nuclear Group, CHANG AN AUTO, SINOPHARM, BYD and CALT and Sino-Chemical etc.
Continuous improvement in productivity and efficiency is our goal, and we continue to offer an extensive services including our own branded oil-free compressor package as well as after-sales services for other leading brands.
| Product Features |
1. In house designed airend
2. 100% oil free air certified by Germany TUV.
3. Double-layer structure to reduce he noise.
4. Air Cooling and Water cooling are available.
5. VSD control are available.
6.Touch Screen PLC with preset running schedule, more intelligent control.
7.OEM&ODM service are accepted
| FAQ |
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.
Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.
Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.
Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO and certificate as clients’ demande.
Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.
Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.


editor by CX 2024-01-17
China Hot selling 200kw Water Cooling VSD Silent High Efficiency Rotary Screw Industrial Oil Free Dry Air Compressor small air compressor
Product Description
| Specification(VSD series) | ||||||
| Model | Capacity M3/min | Power kw | Noise level db | Weight KG | ||
| 3.5~10bar | Water Cooling | Air Cooling | ||||
| OFA1VSD | OFA15VSD | 1.1-3.3 | 15 | 74 | 930 | |
| OFA22VSD | 4.5-5.6 | 22 | 74 | 1150 | ||
| OFA30VSD | 4-6.6 | 30 | 74 | 1300 | ||
| OFW37VSD | 5-8.4 | 37 | 74 | 1600 | ||
| OFW45VSD | 6.1-11.1 | 45 | 74 | 1750 | ||
| OFA2VSD | OFA55VSD | 7.3-9.4 | 55 | 74 | 1900 | |
| OFA75VSD | 10.7-12.4 | 75 | 74 | 2630 | ||
| OFA90VSD | 12.7-15.4 | 90 | 74 | 2700 | ||
| OFA3VSD | OFA110VSD | 16.0-19.5 | 110 | 74 | ||
| OFA132VSD | 18.8-21.8 | 132 | 74 | 4300 | ||
| OFA160VSD | 24.0-29.6 | 160 | 74 | 4300 | ||
| OFA4VSD | OFA200VSD | 12.2-36.6 | 200 | 74 | ||
| OFA250VSD | 14.2-41.8 | 250 | 74 | 6950 | ||
| OFA275VSD | 15.8-47.4 | 275 | 74 | |||
| OFA315VSD | 45.0-52.1 | 315 | 74 | 6950 | ||
| OFA5VSD | OFA355VSD | 50.4-57.5 | 355 | 74 | ||
| OFW1VSD | OFW37VSD | 2-5.9 | 37 | 74 | ||
| OFW45VSD | 2.3-7 | 45 | 74 | |||
| OFW2VSD | OFW55VSD | 4.5-8.8 | 55 | 74 | ||
| OFW75VSD | 4.5-13.2 | 75 | 74 | 2170 | ||
| OFW90VSD | 4.5-15.5 | 90 | 74 | 2220 | ||
| OFW3VSD | OFW110VSD | 6.4-19.1 | 110 | 74 | ||
| OFW132VSD | 7.7-22.4 | 132 | 74 | 3500 | ||
| OFW160VSD | 14.5-42.9 | 160 | 74 | 3500 | ||
| OFW4VSD | OFW200VSD | 18-36.1 | 200 | 74 | ||
| OFW250VSD | 19.-38.4 | 250 | 74 | 6400 | ||
| OFW275VSD | 20.0-41.0 | 275 | 74 | |||
| OFW315VSD | 46.0-50.9 | 315 | 74 | 6650 | ||
| OFW5VSD | OFW355VSD | 50.4-56.3 | 355 | 74 | 6950 | |
| OFW400VSD | 55.8-62.1 | 400 | 74 | 7060 | ||
| OFW450VSD | 63.8-76.5 | 450 | 74 | 8400 | ||
| OFW500VSD | 73.1-83.9 | 500 | 74 | 8400 | ||
| OFW630VSD | 89.0-102.9 | 630 | 74 | 9125 | ||
| OFW750VSD | 101.8-122.8 | 750 | 74 | 9225 | ||
| Company Profile |
ZheJiang Napu compressor Technology Co.,LTD was established in 2012 based in ZheJiang ,specializing in oil-free rotary screw air compressors, offering a wide range of products from airends to compressors .
With over 10 years experience in oil free screw air compressor. NAPU Compressor is compliant with ISO 8573-1, Class 0 standard and audited by TUV Rheinland and China National Quality Inspection Center of Compressor and Refrigerator.
The company is also compliant with ISO 9001:14001 and is CHINAMFG in the domestic market for its quality-driven culture. The oil-free compressors manufactured by the company are used in a variety of sectors including some of our valued clients like CASC-China Aerospace Science Corporation, NORINCO-China North Industries Group, CNNC-China National Nuclear Group, CHANG AN AUTO, SINOPHARM, BYD and CALT and Sino-Chemical etc.
Continuous improvement in productivity and efficiency is our goal, and we continue to offer an extensive services including our own branded oil-free compressor package as well as after-sales services for other leading brands.
| Product Features |
1. In house designed airend
2. 100% oil free air certified by Germany TUV.
3. Double-layer structure to reduce he noise.
4. Air Cooling and Water cooling are available.
5. VSD control are available.
6.Touch Screen PLC with preset running schedule, more intelligent control.
7.OEM&ODM service are accepted
| FAQ |
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.
Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.
Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.
Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO and certificate as clients’ demande.
Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.
Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.


editor by CX 2023-12-29
China manufacturer Oil Free Air Compressor Oilless Industry Single Screw Air Comopressors Tr30A/W 30kw/40HP air compressor for sale
Product Description
Lead Time
Product Description
TR30A/WL 0.4Mpa 4Bar 6.7m3/min 30KW screw type energy-saving low pressure oil free air compressor
Specifications
| Model | Maximum working Pressure | FAD | Motor Power | Noise | Pipe diameters of cooling water in and out | Quantity of | Quantity of lubricating water | Dimension | Weight | Air outlet | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Inlet water | L*W*H | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 32ºC | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Mpa | M3/min | KW/HP | DB | T/H | L | mm | KG | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TR30A/WL | 0.4 | 6.7 | 30/40 | 66 | 1 1/2″ | 7 | 50 | 1650*1180*1505(A) 15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox. direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min). 12. Automatic Cleaning System The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary. Introduction Company Information Package Delivery
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How are air compressors utilized in pharmaceutical manufacturing?Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing: 1. Manufacturing Processes: Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals. 2. Instrumentation and Control Systems: Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms. 3. Packaging and Filling: Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance. 4. Cleanroom Environments: Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination. 5. Laboratory Applications: In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research. 6. HVAC Systems: Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas. By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
How are air compressors used in refrigeration and HVAC systems?Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems: 1. Refrigerant Compression: In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant. 2. Refrigeration Cycle: The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression. 3. HVAC Cooling and Heating: In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors. 4. Air Conditioning: Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside. 5. Compressor Types: Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations. 6. Energy Efficiency: Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems. By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
Can you explain the basics of air compressor terminology?Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors: 1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity. 2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications. 3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle. 4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models. 5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods. 6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures. 7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance. 8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization. 9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air. These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
China Professional Oil Free Water Lubricated Professional Screw Air Compressor for Food and Medical 12v air compressorProduct Description
Advantage 1.Clean air 100% oil-free
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs. Q: How can we start order with your factory? Q: What are your MOQ? Q: What is your terms of payment? Q: How about your delivery time? Q: Do you a trade company or real factory?
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What is the impact of humidity on compressed air quality?Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality: 1. Corrosion: High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment. 2. Contaminant Carryover: Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes. 3. Decreased Efficiency of Pneumatic Systems: Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy. 4. Product Contamination: In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. 5. Increased Maintenance Requirements: Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts. 6. Adverse Effects on Instrumentation: Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals. To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
What is the impact of altitude on air compressor performance?The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude: 1. Decreased Air Density: As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance. 2. Reduced Airflow: The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor. 3. Decreased Power Output: Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity. 4. Extended Compression Cycle: At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor. 5. Pressure Adjustments: When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues. 6. Compressor Design: Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance. 7. Maintenance Considerations: Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance. When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What are the safety considerations when operating an air compressor?Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind: 1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer. 2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment. 3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards. 4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness. 5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage. 6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape. 7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments. 8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs. 9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols. 10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits. By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
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